T. David Burleigh, PhD & PE

(Professor, Physical Metallurgist, Professional Engineer, and Corrosion Specialist.)

Materials and Metallurgical Engineering Department
New Mexico Tech, Socorro, NM 87801 USA
Telephone: (575) 835-5831, Fax: (575) 835-5626
Email: burleigh(at)nmt.edu

Course Syllabi

MATE 202, Materials Engineering I, Fall 2014

MATE 540, Electrochemical Techniques & Processes, Fall 2014

ES 302, Mechanics of Materials, Spring 2014

MATE 560, Failure Analysis, Spring 2014


"Brown Nails" by Amanda Kuker, Sara Waters and Kat Mireles, of the New Mexico Tech Materials Advantage Chapter. This new hit song describes the pain and the heartbreak of corrosion. In June 2011, the ASM Foundation selected this song to be a Materials Radio Podcast (search for "Brown Nails"), or you can listen to it here, BrownNails.mp3

"Corrosion of Steel in a Waterdrop" may been seen at http://www.youtube.com/watch?v=d0LUB90uDaEm
This video is a series of time-lapse micrographs taken by Dr. Burleigh in 2011. These timed micrographs show a water drop containing pH indicator solution, sitting on the surface of bare steel. The water drop is Socorro municiapal water, containing many dissolved minerals including 14 ppm NaCl. As time progresses, the color of the pH indicator solution changes, indicating that acidic and caustic regions are developing in the water drop. Dr. Burleigh narrates the micrographs and explains the corrosion phenomena witnessed in the video.

"Corrosion of Aluminum Alloys" may be seen at
http://youtu.be/YeFTEzeX56k
This educational video (produced by Dr. Burleigh in 2014) is a brief introduction into the corrosion of aluminum alloys. The video shows the common forms and the theoretical mechanisms of aluminum corrosion. This video was funded by a grant from Modern Light Metals.

"Demon Chlorides attack Castle Steel"
One of Dr. Burleigh's students wrote this cartoon explanation of the role of nitrogen and molybdenum in preventing pitting corrosion of stainless steel. He currently wishes to remain anonymous. This cartoon is based on the cartoon presented by Prof. Koji Hashimoto in 1983 at The Fifth International Symposium on Passivity in Bombannes, France. Prof. Hashimoto first introduced the demon chlorides and the good mother Molly. This cartoon has added the characters, nanny nitrogen, cousin carbon, and harlot hydrogen. You may view "Demon Chlorides attack Castle Steel" at http://www.youtube.com/watch?v=KpCX-8Z1xsI

Dr. Burleigh is a Professor of Materials and Metallurgical Engineering at New Mexico Tech. He is specializes in the corrosion of metals and in metallurgical failure analysis. Dr. Burleigh has taught a variety of courses at New Mexico Tech, and the most recent ones are listed above. In his corrosion research laboratory, the students work on several corrosion research projects, including the corrosion of copper alloys and the anodization of steel. Dr. Burleigh is a certified "Corrosion Specialist" by NACE International, and a registered "Professional Engineer in Metallurgy," in New Mexico. He completed his Ph.D. in Metallurgy at M.I.T. in 1985 conducting research in the Uhlig Corrosion Lab. He continued research in photoelectrochemistry and passivity at the Fritz-Haber-Institut (Max-Planck-Institute for Physical Chemistry) in West Berlin, West Germany. Dr. Burleigh worked in the corrosion group at Alcoa Technical Center for over five years designing alloys, corrosion tests, and testing products. Since 1993 he has been the principal investigator for Burleigh Corrosion Consultants (www.corrosionhelp.com), where he solves corrosion problems for small and large businesses. Prior to coming to New Mexico Tech, he was a Research Associate Professor at the Materials Science and Engineering Dept. at the University of Pittsburgh where he taught and also conducted research in aqueous corrosion.

Dr. Burleigh's curriculum vitae (CV), his list of publications, and his graduate students.

"Top 5 Trends in Materials Engineering" by Michael Abrams (May 2013) ASME.org. See last paragraph under "5. Spinning Smoke." www.asme.org/engineering-topics/articles/manufacturing-processing/top-5-trends-materials-engineering

New Mexico Tech makes USA Today's Top Ten Engineering Schools (August 20, 2014).

Figures from some of Dr. Burleigh's publications:



Microbes inside a corrosion pit in copper, from Thomas D. Burleigh, Casey G. Gierke, Narjes Fredj and Penelope J. Boston, "Copper Tube Pitting in Santa Fe Municipal Water Caused by Microbial Induced Corrosion," Materials (2014), 7, p. 4321-4334. http://www.mdpi.com/1996-1944/7/6/4321.

From J.C. Garcia and T.D. Burleigh, "Beginnings of Gold Electroplating," The Electrochemical Society Interface (Summer 2013), 22, 2, 36-38. (electroplating.pdf)

Multi-colored Cu2O films deposited on copper. From N. Fredj and T.D. Burleigh, "Transpassive Dissolution of Copper, and Rapid Formation of Brilliant Colored Copper Oxide Films," Journal of the Electrochemical Society (2011), 58, 4, C104-C110. (Fredj-Burleigh-2011.pdf)

1010 steel sheet anodized in one minute steps. From Burleigh et al, "Anodizing Steel in KOH and NaOH Solutions," Journal of the Electrochemical Society, 154, 10, p. C579-586 (JECS_2007.pdf). For more information, see also www.steelanodize.com and JECS_2009.pdf.

Eighteen tuning forks machined from seventeen different alloys and one polymer, are used as classroom demos. Each fork has its own unique resonant pitch and harmonics, dampening, weight, color and stiffnesss. A two-page article has been published entitled, "Tuning Forks for Vibrant Teaching." Journal of Metals (2005), 57, 11, 26-27. (TuningJOM2005.pdf) It may aslo be found on the Journal of Metals website.
(Gibeon meteorite)
The polished, etched and heat-tinted face of the Gibeon Meteorite shows a crystal pattern denoting a cooling rate of 1 C per million years (from the Materials and Metallurgical Engineering Department Brochure).

A schematic of the photoelectrochemical apparatus used for measuring photocurrents and photovoltages on metals immersed in a liquid. J.R. Birch and T.D. Burleigh, "Oxides Formed on Titanium by Polishing, Etching, Anodizing, or Thermal Oxidizing," Corrosion (2000), 56, 12, 1233-1241. (BirchBurleigh2000.pdf)

The photocurrents are result from light exciting electrons in the oxide film, in the presence of a Schottky barrier. The electrons are excited from the valence band (V.B.) to the conduction band (C.B.) where they flow down hill under the influence of the electric field. The electric field is a result of the mismatch of the Fermi levels of the electrolyte and the metal. J.R. Birch and T.D. Burleigh, "Oxides Formed on Titanium by Polishing, Etching, Anodizing, or Thermal Oxidizing," Corrosion (2000), 56, 12, 1233-1241. (BirchBurleigh2000.pdf)


The photocurrents may be used to identify the crystal structure of the titanium oxide since the different oxides have different bandgaps. J.R. Birch and T.D. Burleigh, "Oxides Formed on Titanium by Polishing, Etching, Anodizing, or Thermal Oxidizing," Corrosion (2000), 56, 12, 1233-1241. (BirchBurleigh2000.pdf)

The active-passive transition of may be modeled as a semiconductor film that becomes degenerate at high or low potentials. During degeneracy, the conduction or valence bands bend across the Fermi level and the oxide becomes an electric conductor. from T.D. Burleigh, "Anodic Photocurrents and Corrosion Currents on Passive and Active-Passive Metals," Corrosion (1989), 45, 6, 464-471 (Corrosion1989.pdf)

The tarnishing of silver requires an atmosphere containing hydrogen sulfide, oxygen and water vapor. A electrochemical mechanism is proposed for the tarnishing of silver. T.D. Burleigh, Y. Gu, G. Donahey, M. Vida, D.H. Waldeck, “Tarnish Protection of Silver using a Hexadecanethiol Self-Assembled Monolayer and Descriptions of Accelerated Tarnish Tests,” Corrosion (2001), 57, 12, 1066-1074. (BurleighWaldeck2001.pdf)


A corrosion chimney forms above the corroding pit on aluminum corroding in saltwater. T.D. Burleigh, E. Ludwiczak, and R.A. Petri, "Intergranular Corrosion of an Al-Mg-Si-Cu Alloy," Corrosion (1995), 51, 1, 50-55. (Corrosion1995.pdf)


Silver may be protected from tarnishing by a self-assembled monolayer (SAM) of hexadecanethiol. The SAM is prepared by cleaning, etching, rinsing, then immersion in a thiol solution for a certain time period. Too short of time leads to an incomplete film, and too long of time leads to pinhole corrosion. Figure 10b from T.D. Burleigh, Y. Gu, G. Donahey, M. Vida, D.H. Waldeck, “Tarnish Protection of Silver using a Hexadecanethiol Self-Assembled Monolayer and Descriptions of Accelerated Tarnish Tests,” Corrosion (2001), 57, 12, 1066-1074. (BurleighWaldeck2001.pdf)

Zinc corrodes faster under UV illumination. E.A. Thompson and T.D. Burleigh, "Accelerated Corrosion of Zinc Alloys Exposed to Ultraviolet Light," Corrosion Engineering, Science and Technology (2007), 42, 3, p. 237-241. (Zinc&UV_2007.pdf).

A corrosion resistant Mg-Li alloy is made by alloying with scandium. T.D. Burleigh, R.K. Wyss, "Dual Phase Magnesium Based Alloy having Improved Properties," U.S. Patent No. 5,059,390 (October 22, 1991). (MgLiSc.pdf)

Improvement in the erosion corrosion resistance of Cu-10%Ni was achieved by adding indium. T.D. Burleigh and D.H. Waldeck, "Effect of Alloying on the Resistance of Cu-10% Ni Alloys to Seawater Impingement," Corrosion (1999), 55, 8, 800-804. (Corrosion1999.pdf)

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